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Post by basswood on Sept 25, 2015 10:01:48 GMT
The Robert Sorby ('RS') is my first top line sharpening system, replacing some rather inferior systems and the flat stones used for many years by this amateur. Many years ago I was lucky enough to have the use of a large flatbed oil fed sharpening stone, a very old machine set on a heavy iron base with electric motor. My blades took little time to sharpen back up but I have never found one for sale so I recently bought the RS Pro Edge system. It is a nice machine and of course, made in England! I recently decided to glue two approx. 45mm thick x 60cm long pieces of northern ash and needed to get complete flat straight edges on the wood. My old blades would need a good going over, having not been professionally seen to for many years. However, I have had problems so need advice. First up, the straight edge guide is not supplied so I did have problems using the 'freehand' technique. I was not happy with the results as I just couldn't get a straight enough edge. I purchased the guide and re started. With 4 plane blades and seven chisels to bring back to life, I had looked at online videos watching sparks flying and listening to much valuable chat. I set about re grinding them all to the 'advised' angles (shown on the RS) before finalising the edges with the finer belt. Question: Should all blades have two ground angles, (as I was shown many years ago). RS has 30º or 35º only for plane blades? However, after a while it became apparent that I was still not getting a straight edge. I finally called RS and was asked to check the back plate which on inspection, had a few deep grooves and then using a straight edge, I could see a slight concave gap in the plate. RS mentioned that the belts may be the issue for the backplate wear (RS don't make the belts), also adding that without using the most expensive metal for the backplate, wear could happen. RS very kindly sent me a replacement back plate that already has minor ruts. I am having a lot of trouble getting straight edges and for an amateur, it is quite frustrating. I now wonder if the belts should also be replaced?
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mcb
New Member
Posts: 47
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Post by mcb on Sept 25, 2015 14:03:11 GMT
When you write “not straight” do you mean 'curved' or 'not at right angles to the side of the chisel/blade' or 'jagged'?
It's difficult to understand how a new machine could have defective parts.
When sharpening are you holding the chisel stationary or sliding it from side to side across the table?
MCB
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Post by basswood on Sept 25, 2015 18:03:02 GMT
Hello mcb, my apologies for trying to sound technical in my writing, sometimes difficult to explain by the written word and thanks for replying.
When I wrote "I just couldn't get a straight enough edge", I meant the sharpened edge of the blade is not straight at right angles to the blade's long side edge but is slightly curved so that in use, only the centre area of the blade is doing the work. The backplate definitley needed replacing but I didn't spot the damage until advised to inspect it by R Sorby. It had ruts in it and was not flat. Wear from the belts was suspected as I had worked on 4 blades and 7 chisels. I am, as advised, sliding the blade/chisel back and forth across the belt face, firstly without the guide as freehand which made me think it was my ineptness but later, with the R Sorby guide. The guide itself slightly jiggels within the guide rail so a good firm grip is needed anyway.
I work through both course and finer belts as supplied with the machine.
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mcb
New Member
Posts: 47
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Post by mcb on Sept 25, 2015 21:24:32 GMT
Are you using original Sorby belts or those sold by a retailer that are supposed to be the same (but cheaper)?
I use the side of the V-shaped Gouge guide to keep chisels perpendicular to the belt.
I've had a lot of help from Sorby representatives at shows.
I took my chisels and the chap showed me how to sharpen it.
If you have a show near you, I would recommend going with your chisels/blades
With best wishes.
MC
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Post by Rob on Sept 26, 2015 10:05:50 GMT
Also, bear in mind that sharpening on pretty much any "jigged up" tool still requires a fair bit of pilot control and intervention. Don't make the mistake of assuming that just because everything is jigged up that you don't need to be an actor in the play so to speak.
To that end when I'm sharpening chisels I get my tiny little marples square and mark a sharpie line right on the tip of the back of the chisel/plane iron. This is then a known datum of a right angle to the long side. This datum wants to be as close to the edge as you can get it because you don't want to grind too much metal off of course. I simply continually eyeball the line as I'm grinding (pilot in play and not just jigs) and adjust my finger pressure if the grind is not exactly following the line.
Your problem with the convex curve (if I've understood you right) was clearly caused by a dipped back plate but now that's resolved my technique above should sort you out.
On the issue of should you microbevel or not. The advice in the good old oil stone days was yes always because its a hell-uv-a-lot quicker to hone a small amount of metal than do the whole bevel by hand I can tell you, youch my fingers hurt!!
Nowadays with the help of tools like the PE and modern abrasives, its more up to you since grinding the whole bevel takes seconds instead of about half an hour of sore manual fingers. Personally, now I'm moving progressively away from curved wheel grinders which leave whats called a hollow ground edge, on to the PE which leaves a flat grind, I'm tending not to do micro bevels because there's no real advantage. With hollow ground bevels you do have the added bonus that you can "touch up" the edge on a diamond plate or stone by hand easily because the edge and the heel of the bevel form a slight arch so the tool doesn't rock when you hand hone it. This makes the ability to hold the appropriate angle much easier as you can feel when its right all without jigs. With a perfectly flat bevel its not as easy and takes more skill and practice.
The fact is, its just so darn quick to touch up an edge using the Trizact belt or another very fine one that I see no need for oil stones any more.
On the issue of the angle, I was always taught (by carpenters) that for regular use your plane blade bevel should be at 25 degrees and the secondary bevel at 30. So if you're not grinding a 2ndry bevel then the whole bevel at 30. However, again, all these rules got invented when it was a bugger of a job to change the angle cos it all had to be done manually. In fact, the best bevel angle is the one that makes sense for the wood you're planing right now. If it's very hard, cyrly maple or some other hideous beast you might want a higher angle, if it's the softest, cheapest Scandinavian Deal then even 20 degree is OK. The sharper angles will plane better but they wont last as long. But with a PE on the bench and resharpening taking about 10 seconds, who cares if the edge doesn't last long?? On that premise I personally tend to have sharper angles, not worrying about survival time of the edge. My staple is a bevel angle of 25 degrees
Hope that helps.
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Post by basswood on Sept 28, 2015 10:49:25 GMT
MCB....yes your right, I should get along to a show! As for belts, I mentioned that I have the belts that were supplied with the Pro Edge so I have to assume they are the correct ones, though maybe I should now get replacements, simply because I'm wondering if there could be 'wear' across the centre of the belts. I did purchase the straight edge guide that sits in the recess and moves sideways across the face of the belt. This guide moves around a little within the 'guide rail' so that has taken a bit of time to figure how to hold it all straight as the blade passes the belt face.
Rob...thanks for the update about secondary/micro bevel. Of course, when I had use of the oilstone two bevels were the 'norm' for the woodworker who owned the machine many years ago. Although I have fitted the new plate, I see some wear occuring again so methinks new RS supplied belts should be fitted, the correct RS make as well and maybe as I've got the angles ground now, (most at 30%), I'll get a Trizact ?
I tried using a plane over the weekend that was the best I had sharpened but it is only the centre area 12mm width (of a 50mm blade) that is working at the finest depth cut so I'm still learning! Many thanks.
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Post by Rob on Sept 28, 2015 12:14:53 GMT
I must say I've not experienced that back plate wear issue you raise and I have realy really mullered my machine with 60g ceramic belts when bringing back from the brink turning club members knackered old 1.5 inch skew chisels!! So I don't understand why that's happening to your metal. I did (after your post) take a straight edge to my back plate to look for wear and tear but found none. Incidentally I do use non RS belts which I buy from a place in Andover that makes them up (I buy in bulk and share the cost with other members of my club) and they work out at about half the price.
I think the only consideration on belts is the mechanism by which they're joined. RS promote the woven nature of their belt joins as being strong, whereas cheaper alternatives may use simpler less reliable methods like an overlapped glue joint. I cant see what that has to do with metal wear though and as for the abrasive side....well if they work...and they're half price.....
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Post by basswood on Oct 7, 2015 14:40:54 GMT
Rob, thanks again and apologies for my lateness in replying....The belts supplied with the sealed boxed machine do have a 'lap over' glued patch holding the two belt ends together. I haven't investigated other belts so had assumed these were the correct ones. I will have to see which belts RS actually use to see if I've been supplied incorrect belts, (though I can't see how else a belt would be made up other than this overlap glueing system).
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Post by basswood on Oct 7, 2015 14:46:09 GMT
I just went to RS's website, clicked on 'Sharpening' went to 'Pro Edge' and opened 'Sharpening Belts' and.....there aren't any, so no help there.
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Post by Rob on Oct 7, 2015 14:53:01 GMT
probably worth giving their tek support team a phone call. They're really nice folk and will always help if they can.
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